The centre is equipped with standard training cell comprising of KUKA KR-16 Industrial Robot with required auxiliary equipment. This training cell is capable of performing multitude of operations used for welding, painting, gluing and other essential industrial operations used by the automobile, food & beverages, packaging and other manufacturing/Production industries.
The KUKA KR 5 arc rounds off the range of KUKA robots at the lower end. Its payload of 5 kg makes it outstandingly well-suited to standard arc welding tasks. With its attractive price and compact dimensions, it is the ideal choice for arc welding application. This robot is integrated with TIG Welding Setup from LORCH, including state of Art Welding Gun. To keep the environment clean this cell has Nederman Fume Extraction arms System.
KUKA Robotics has launched one of their most significant robots in decades, the AGILUS Series. With the AGILUS Series, KUKA Robotics now presents a comprehensive small robot family, capable of performance unique to its payload category. Presently, the range is available in a six kilogram payload.
The KUKA Robotics AGILUS achieves a rating of more than 150 cycles per minute with a one kilogram payload. This not only makes it a fast six axis robot, it also makes it faster than many four axis SCARA robots and Delta robots, particularly as the payload increases.
It is small, versatile and has been made for the inventors of the future: The KUKA youBot is a powerful, educational robot that has been especially designed for research and education in mobile manipulation, which counts as a key technology for professional service robotics.
It consists of
- An omni-directional platform
- A five degree-of-freedom robot arm and
- A two-finger gripper
KUKA Sim Pro is designed for the offline programming and simulation of KUKA robots. The software offers additional functions on top of those provided by KUKA Sim Layout. Robot simulations can not only be created and presented to professional standards, it is also possible to run the programmed motion sequences in real time and evaluate the cycle time. The virtual robot controller (VRC) is connected to the simulation program KUKA.Sim Pro, allowing the KUKA robot to be programmed directly in KRL (KUKA Robot Language), without having to intervene directly in the process sequence.
Robotic spot welding, a type of resistance welding, is the most common welding application found in the manufacturing field. It joins thin metals together when the metals resist the electrical current. This cell is having KUKA KR-180 High Payload Robot fitted with DENYO make Spot Welding gun. This facility is to train Engineers and Industry professionals to take up effective and efficient Robot programming for spot welding application. Industrial proof of components and weld trial will also encourage industries to use this high end facility for the validation of most modern production processes.
In the tandem MIG/MAG process (sometimes referred to as 'twin-wire' or double wire welding), two wires are continuously fed through a special welding torch and are consumed to form a single molten pool. The Time Twin welding setup comprises of two TPS MIG/MAG power sources along with the patented Fronius TIME TWIN control system and wire feeders, coupled with a KUKA KR 30 robot. It may be used for training of Robotic Arc welding professionals in high-performance welding, having a deposition rate of more than 10 kg/hr. Such processes are primarily needed in machine construction, steel engineering, crane construction, shipbuilding, vehicle manufacture and boiler manufacturing. To keep the environment clean this cell has Nederman Fume Extraction arms System.
CMT (Cold Metal Transfer) process not only offers low-spatter welding results due to the perfect droplet detachment, but also a graduated choice between twice the welding speed and twice the deposition rate, as required. The CMT robotic welding cell has been established at our centre by joining state of art Fronius CMT MIG power source with KUKA KR 16- hollow wrist industrial robot. The material transfer in this process takes place in the coldest condition possible, making it possible to weld very thin sheets and also dissimilar metals such as steel and aluminum, which is of particular interest to the automotive sector. To keep the environment clean this cell has Nederman Fume Extraction arms System.
Robotic Metal Inert Gas (MIG) welding, also known as Gas Metal Arc Welding (GMAW), is a commonly used, high deposition rate process that involves feeding a wire continuously toward the heated weld tip. It is considered a semi-automatic welding process. This setup is having inverter based Fronius make MIG welding power source (TPS-i) and state of art welding gun fitted on KUKA KR-5 Arc Robot. This facility is to provide training on AWS/IIW accredited Certified Robotic Arc Welding Program (CRAW) to young engineers and also to offer weld trial opportunity to neighboring Industries. To keep the environment clean this cell has Nederman Fume Extraction arms System.
Robotic milling involves adding the flexibility of an industrial robot to replace a traditional CNC machining application, such as drilling, milling, routing and cutting. The Milling Robotic cell has been established at our centre by joining state of art KUKA KR 120 industrial robot. Milling robots are capable of producing the highest quality complex and unusual geometries and quality parts. Automated robot milling systems can have flexible tooling designed to cater to specific material removal. Milling robots can process a variety of different materials from alloys to plastics and from foams to timber.